Control Room Operator - Hroc

heidelberg materials- suez cement e

📍 cairo egypt🕐 1mo ago🔗 workday

Job Description

**Reporting to**: Control Room Supervisor – HROC **Job Purpose:** In this role, you will be responsible for operating cement plant within a designated region. You will collaborate effectively across departments & plant teams to achieve shared goals. You will collaborate closely with plant teams & train, coach them to run the plant equipment achieving the best KPI’s, troubleshoot & communicate issues, and report the tasks to be done on site. The role will be on a 24/7 shift work. Occasional travel to the plant sites operated & supported will be required. **Roles and Responsibilities:** **Plant Operation Monitoring and Control** * Monitor, Operate & control the entire cement production process from the central control room, including raw material handling, raw meal grinding, clinker production, and cement grinding. * Adjust setpoints and process parameters to maintain stable and efficient plant operation. * Use Human Machine Interface (HMI) systems and Programmable Logic Controllers (PLCs) to operate and supervise plant equipment. * Operate the Expert systems to the maximum benefit of the operations * Respond promptly to alarms and process deviations to prevent downtime or quality issues **Process Optimization and Quality Control** * Maintain key process parameters within defined limits to ensure consistent product quality. * Optimize energy consumption, fuel usage, and raw material efficiency. * Work closely with quality and laboratory teams to adjust operations based on test results and product requirements. * Identify opportunities for continuous process improvement and operational efficiency. **Record Keeping and Reporting** * Record and maintain accurate operational logs, including process data, changes, and incidents. * Monitor process trends, alarms, and system performance, and report findings to supervisors. *  Highlight & Report maintenance needs and coordinate with field teams to ensure plant reliability. * Ensure compliance with operational procedures, safety standards, and reporting requirements. **Continuous Learning and Adaptation** * Participate in ongoing training programs to stay updated on new technologies and process improvements. * Adapt to changing plant conditions and optimize control strategies accordingly **Job Qualifications, Requirements & Experience:** **Education** * Engineering degree preferably chemical engineering * Minimum 8 years previous experience in cement plant operations. * Knowledge of control system principles, distributed control systems (DCS), programmable logic controllers (PLC), human-machine interfaces (HMI), and process automation. * Basic understanding of maintenance requirements and equipment behavior. * Ability to monitor multiple process areas simultaneously and prioritize actions * Willingness to work in shift operations (24/7 plant environment) * Experience with Expert systems & sound understanding of the whole cement process and quality aspects. * High level of attention to detail and safety awareness. * Training and coaching abilities. * Strong communication and teamwork skills, especially with field operators and quality teams. * Ability to communicate fluently and effectively with international stakeholders in English. * A proactive team player who thrives in a cooperative, high-energy environment. **Work Week:** European