Control Room Operator - Hroc
heidelberg materials- suez cement e
📍 cairo egypt🕐 1mo ago🔗 workday
Job Description
**Reporting to**: Control Room Supervisor – HROC
**Job Purpose:**
In this role, you will be responsible for operating cement plant within a designated region. You will collaborate effectively across departments & plant teams to achieve shared goals. You will collaborate closely with plant teams & train, coach them to run the plant equipment achieving the best KPI’s, troubleshoot & communicate issues, and report the tasks to be done on site. The role will be on a 24/7 shift work. Occasional travel to the plant sites operated & supported will be required.
**Roles and Responsibilities:**
**Plant Operation Monitoring and Control**
* Monitor, Operate & control the entire cement production process from the central control room, including raw material handling, raw meal grinding, clinker production, and cement grinding.
* Adjust setpoints and process parameters to maintain stable and efficient plant operation.
* Use Human Machine Interface (HMI) systems and Programmable Logic Controllers (PLCs) to operate and supervise plant equipment.
* Operate the Expert systems to the maximum benefit of the operations
* Respond promptly to alarms and process deviations to prevent downtime or quality issues
**Process Optimization and Quality Control**
* Maintain key process parameters within defined limits to ensure consistent product quality.
* Optimize energy consumption, fuel usage, and raw material efficiency.
* Work closely with quality and laboratory teams to adjust operations based on test results and product requirements.
* Identify opportunities for continuous process improvement and operational efficiency.
**Record Keeping and Reporting**
* Record and maintain accurate operational logs, including process data, changes, and incidents.
* Monitor process trends, alarms, and system performance, and report findings to supervisors.
* Highlight & Report maintenance needs and coordinate with field teams to ensure plant reliability.
* Ensure compliance with operational procedures, safety standards, and reporting requirements.
**Continuous Learning and Adaptation**
* Participate in ongoing training programs to stay updated on new technologies and process improvements.
* Adapt to changing plant conditions and optimize control strategies accordingly
**Job Qualifications, Requirements & Experience:**
**Education**
* Engineering degree preferably chemical engineering
* Minimum 8 years previous experience in cement plant operations.
* Knowledge of control system principles, distributed control systems (DCS), programmable logic controllers (PLC), human-machine interfaces (HMI), and process automation.
* Basic understanding of maintenance requirements and equipment behavior.
* Ability to monitor multiple process areas simultaneously and prioritize actions
* Willingness to work in shift operations (24/7 plant environment)
* Experience with Expert systems & sound understanding of the whole cement process and quality aspects.
* High level of attention to detail and safety awareness.
* Training and coaching abilities.
* Strong communication and teamwork skills, especially with field operators and quality teams.
* Ability to communicate fluently and effectively with international stakeholders in English.
* A proactive team player who thrives in a cooperative, high-energy environment.
**Work Week:** European