Engineering Manager Hennenman
tiger consumer brands
📍 hennenman south africa🕐 1mo ago🔗 workday
Job Description
It's fun to work in a company where people truly BELIEVE in what they're doing!
To ensure that the Manufacturing Unit is maintained in accordance with agreed maintenance standards resulting in improved plant efficiency and availability.
**WHAT YOU WILL DO:**
Asset Management:
* Develop and deploy the asset management strategy
* Conduct plant, equipment inspections and audits providing reports on findings
* Ensure facility plans are updated, available and adhered to.
* Ensure modifications are completed in-accordance set specifications
* Maintain records of all modifications
* Life cycle costing and analysis of unit assets to determine replacement
* Ensure that all services are provided as appropriate (plant utilities)
* Do a weekly , monthly Loss Tree (Pareto Analysis) to determine repetitive jobs / breakdowns on machines and equipment and derive action plans to address such
* Drive the comprehensive RCA on a quarterly basis
Financial Management:
* Compile annual unit maintenance budget from zero base.
* Manage appropriate system in place for day to day monitoring of expenditure.
* Identify reputable suppliers for the supply of spares.
* Control of critical spares
* Application of stores control as per company requirements.
* Implementation and Management of Store and Procurement Standard Operating Procedures.
* Manage stock control and report on variances
* Manage overtime and call outs
Corporate Governance:
* Tenders, comparative quotations, Requests for Resolution, Third Party Service Provider contracts.
* Work within a set of systems, principles and processes by which the company is governed.
* Assess tenders and decide on suppliers/service providers to be utilised, ensuring that costs are within budget availability.
Safety, Health & Environmental:
* Implement and maintain all Risk requirements as per the OHAS Act 85/1993, Tiger Milling internal System and Insurer requirements
* Ensure that all statutory inspections are adhered to
* Urgently address and close out all findings as per the insurers ASIB report
* Scaffolding, ladders, stairways and ramps are on register, checked 3 monthly and signed off.
* Earth leakage tests are done 3 monthly and electrical installation is in good condition numbered, traceable and Certificate of electrical Compliance are on file. Portable electrical equipment is recorded on register, inspected 3 monthly and signed off by Site Engineer.
* Transformers serviced annually and all findings addressed without delay.
* Minimise waste
* Conduct audits and implement corrective action plan.
* Chairs Safety committee meetings
* Marsh Alexander Forbes Risk and Environmental Compliance.
* Initiate programs to continuously reduce Disabling Injury Frequency Rates.
* Effective PPE used according to standard procedures
* Health and safety practices performed according to standards and procedures
* Compliance with business specific legislation (Occupation al Health and Safety Act and HAZLOC)
* Ensure compliance with general machinery regulations as per OHAS Act 85/1993
* Conduct monthly machine safety inspections
Staff Leadership & Teamwork:
* Identifies people potential
* Appointment of candidates with the prerequisite capabilities, qualifications, experience and potential.
* Implementation of Workplace Improvement (MCEP) and Operational Improvement Management discussions initiatives.
* Staff are developed to effectively deal with latest technology, legislation, systems and work practices
* Maintains channels of communication between (discipline) function and other function
* Maintains close liaison with other disciplines at operations to ensure integrated decision making
* Encourages the sharing knowledge and ideas amongst own and other team
Training and Needs analyses:
* Succession plan
* Personal Development Plans
* Career and Skills development plans
* Employment Equity Plan
* Compile short and long term training needs analysis matrix.
* Conduct training gaps analysis.
* Select reputable training providers
Business Operational:
* **Major Maintenance and Capital applications**
* Successful motivation and implementation of projects within budgetary requirements
* Identify needs as per facilities plans
* Write and compile detailed motivation for submission to business for approval.
* Project management – cost, quality, timing and commissioning of projects
* Provide monthly progress report on Projects (this must include the tracking document/indicator for any project on hand)
* Assist in compilation of post installation review.
* Requests for Price, Tender reviews, Deviations
* **Outsourcing of maintenance tasks**
* Determine and authorise which maintenance and tasks are to be outsourced
* Plan and Schedule minor / major Plant Shutdown in consultation with all relevant departments.
* Investigate and select service providers
* Negotiate and manage maintenance
* Provide progress reports to Plant Manager and other interested parties
* Monitor quality of work carried out by maintenance staff
* Do a weekly , monthly Loss Tree (Pareto Analysis) to determine repetitive jobs / breakdowns on machines and equipment and derive action plans to address such
* **Maintaining of Planned Maintenance System (DSM)**
* Improving the planning, scheduling and monitoring of resources
* Design, configuration and installation of associated hardware to provide continuous improvement of asset performance
* Circulate Monthly and weekly maintenance plan
* Provide weekly feedback on executed maintenance
* Influence the aligning of the PM and Production planning
* Quarterly or Half yearly review all the maintenance schedules and determine their relevance through consultation with OEM and engineering team
**WHAT YOU WILL BRING TO THE TABLE:**
* B Eng (electrical, mechanical. civil)
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* Government Certificate of Competency - Factories
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* Professional Certificated Engineer or Professional Engineer
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* A minimum of 5 years' experience in a similar environment with at least 2 years' experience as a GCC Factory Engineer
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In accordance with the employment equity plan of Tiger Brands and its employment equity goals and targets, preference may be given, but is not limited, to candidates from under-represented designated groups.