Manufacturing Engineer
flowserve india controls pvt
📍 nagar india india🕐 1d ago🔗 workday
Job Description
**Role Summary:**
This role involves facilitating continuous improvement implementation at the business level. Shall lead/facilitate cross-functional teams in the application of Continuous improvement tools to achieve process improvements. Accountable for teaching/coaching Lean enterprise methods and integrating with the business to form and execute business improvement plans that deliver tangible benefits to business performance. This role will contribute to build a people-first culture that delivers significant business results.
**Responsibilities:**
* Develops an OPEX deployment and roll-out plan to support the Plant and Platform business targets.
* Leads the current state analysis and future state design of processes and identifies improvement opportunities and projects.
* Supports the plant teams to prioritize, scope the OPEX activities and align these to Plant / Platform objectives.
* Supports the plants with the OPEX implementation by conducting improvement events / projects (Line functions and working groups are responsible for implementation results)
* Conducts training on needed methods and tools to support competency building for the workgroups.
* Conducts coaching and performs assessments to ensure methodologies are applied correctly and deliver results.
* Supports the Plant Manager in the governance, tracking of implementation actions, results, and ensures timely escalation.
* Performs plant self-assessments to establish maturity levels; support the plant to implement the action fields.
* Identifies, documents, and shares best practices with the corporate teams
**Accountability & Authority**
* Achieving savings as targeted by platform.
* Identify, define and Mentor CI Projects in plant.
* Monitor, track, and report project status
* Guide teams for executing CI Projects with approach, tools, support and escalate when required.
* Conduct Op-ex, operational excellence assessment and work for gaps to improve plant performance and achieve CI Objectives
* Conduct training and organize kaizen events for improvements
**Requirements:**
* Typically,10+ Years of industrial experience5+ years of experience in Operation Excellence / CI.
* Knowledge on Product – Valves manufacturing.
* Manufacturing Process knowledge & Flow / Layout / Throughput time
* Knowledge on Assembly & Testing
* Reading of Drawings and tolerance requirements (GD&T)
* Knowledge on SAP / ERP
* Lean tools & applications -
* Practitioner of Lean tools including VSM (Value Stream Mapping), OFP Operations Flow Process, Material-flow, Structured problem-solving methodology, OEE, Product-process / machinery matrix, Activity analysis, Future state design, Lean Layouts, FIFO, Kitting process, Shop Floor Management & Office floor management
* 7 Quality Tool Practitioner (fishbone, 5 Why’s / Ishikawa, Histograms, Control Charts, Pareto Analysis, Scatter Diagrams and Stratification)
* 6S Improvements
* Ability to work with/across all functional areas and all levels of the business.
* Experience in Power BI dashboard development
* Application development / deployment experience with PowerApps and power platform business
* Excellent oral, written and facilitation communication skills.
* Experienced inn Industry or Business experience where LEAN or Operational Excellence is core to the business.
* Knowledge on Data analysis & Visualization
* Demonstrated Change Management Experience
* Strong Facilitation Experience: Instructional Design is a plus.
* QMS & EMS knowledge
* Six Sigma or LEAN Certified
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