Principal R&D Engineer - Tpu Chemistry and Processing

**Job Summary:** The Principal Research and Development Engineer will lead and oversee their respective area(s) of development of XPEL’s core technology. **Core Duties**  * Lead fundamental research into TPU/EPU polymer architecture (soft/hard segment ratios, chain extenders, isocyanates) and their effects on optical, thermal, and mechanical performance. * Correlate polymer chemistry with durability, weathering resistance, and long-term stability. * Establish lab-scale extrusion and film casting protocols for transparent and optical-grade films. * Define critical process–performance relationships, including haze, tensile strength, elongation, tear resistance, and environmental durability. * Optimize formulation and processing parameters for high clarity, low birefringence, and minimal defects. * Build and maintain a competitive intelligence database of global TPU chemistries, extrusion processes, and film performance benchmarks. * Conduct accelerated aging, optical, and mechanical testing to validate long-term performance targets. * Translate lab-scale polymer synthesis and extrusion processes to pilot and full production scale. * Collaborate with process engineers, manufacturing teams, and external partners to ensure successful technology hand-off. * Identify and protect intellectual property opportunities in TPU/EPU chemistries, extrusion processes, and film applications. * Stay at the forefront of polyurethane and optical polymer science to drive continuous innovation. * Provide robust technical solutions to new product development initiatives and lend support to sales and product management teams * Bridge the gap from bench scale testing to industrial manufacturing processes by taking a lead role in the scale up process * Develop plans and procedures for specifications & fabrication of components, integration of technologies, balancing cost & manufacturability * Serve as technical interface to vendors and manufacturers * Continue to improve upon existing process and product through research and development in the specific area of responsibility * Remain versed and up to date on polymer chemistry, extrusion and other emerging technologies in the film industry * Develop and execute testing methodology necessary to ensure products meet industry standards * Develop a roadmap for next gen product innovations and lead platform level programs * Other duties as assigned **Basic Qualifications**  * B.S in Chemistry, Polymer Science, Materials Science, Chemical Engineering, or related field with 8+ industrial experience * Strong background in polyurethanes, thermoplastic elastomers, and optical polymer systems. * Proven hands-on experience with TPU/EPU synthesis, film extrusion, and coating processes. * In-depth knowledge of structure–property mapping for polyurethane materials. * Strong understanding of processing variables (temperature, shear, residence time) and their effects on polymer morphology and film performance. * Proficiency with optical and mechanical testing: haze, gloss, tensile, elongation, modulus, durability, and weatherability. * Familiarity with additives (stabilizers, antioxidants, UV absorbers) and their influence on film performance. * Technical expertise in thermal, mechanical, and optical properties for polymer multilayer films using advanced analytical tools like DMA/DHR, DSC, FTIR, TGA, GPC/MS, profilometer, etc. * Track record of patent generation and/or publications in polyurethane or optical polymer fields. * Demonstrated experience working with interdisciplinary teams to drive programs from concept to production/commercialization * Strong problem-solving and data-driven decision-making ability * Strong understanding of design of experiments and corresponding data analysis  * Excellent communication skills with the ability to explain complex technical concepts to non-technical stakeholders * Proven record of innovation, IP contribution, and technical leadership * In-office role **Desired Qualifications**  * Advanced Degree preferred  XPEL is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees.