Reliability Engineer – Hroc
heidelberg materials- suez cement e
📍 cairo egypt🕐 1mo ago🔗 workday
Job Description
**Reporting to:** Functional Engineering Lead – HROC
**Job Purpose:**
In this role, you will be responsible for providing technical support and expertise to multiple cement plants within a designated region, led and coordinated by area CCC. You will collaborate effectively across departments to achieve shared goals.
Based in a central location remote to the plants, you will collaborate closely with plant teams and CCC specialists to optimize reliability & reduce maintenance costs and drive continuous improvement initiatives across the region.
Regular travel to the plant sites including longer stays at plant will be required.
**Roles and Responsibilities:**
* Drive adoption of predictive maintenance technologies, including Vibration analysis, Thermography, Oil analysis & Online monitoring systems
* Prepare preventive MTN plans for plant equipment
* Develop the Inspection master plan (preventive & predictive)
* Lead and facilitate root cause failure analysis (RCFA) for Repeated equipment failures, Major breakdowns, Process-related reliability issues
* Ensure sustainable corrective actions are implemented and tracked
* Build capability within plant teams on structured problem-solving methods
* Analyse and Interpret condition monitoring data and translate insights into actionable work orders
* Support plants in transitioning from emergency based to condition-based maintenance
* Optimize preventive maintenance strategies & support plants in PM plans planning and scheduling
* Analize trends (PX trend – vibrations – lubricants analysis reports) to anticipate potential failures and optimize equipment operation
* Prepare SAP PM work orders in case indications / failures are detected
* Maintain accurate and up-to-date equipment condition data in the maintenance system by preparing and updating Historical Equipment Record
* Use SAP PM and Infor EAM to Analyze maintenance history, improve work order quality and data accuracy
* Support digital initiatives within HROC and asset performance management
* Lead and apply regional reliability engineering strategies in coordination with area CCCs to improve equipment performance, uptime, and maintenance cost effectiveness across multiple cement plants.
* Collaborate with CCC specialists and outage planner and plant maintenance teams to optimize maintenance outage planning and asset performance strategies.
* Develop and implement effective spare parts management strategies across the plants supported, ensuring identification and availability of critical spare parts, optimizing inventory levels and minimizing costs.
**Job Qualifications, Requirements & Experience:**
**Education**
* Bachelor’s degree in Mechanical Engineering, Electrical Engineering, or a related field
* Minimum 8 years previous experience in reliability engineering within a cement, heavy industrial, or continuous manufacturing environment.
* Strong working knowledge of reliability principles, condition-based maintenance, and root cause analysis methodologies.
* Strong working knowledge in spectrum analysis and interpretation (CAT II, CAT III are of an advantage)
* Strong working knowledge in usage of SAP PM & Infor EAM
* Proficiency with preventive, predictive maintenance technologies and computerized maintenance management systems (SAP PM & Infor EAM).
* Strong training and coaching abilities.
* Ability to communicate fluently and effectively with international stakeholders in English. French and German language skills are of advantage
* Willingness to extensive travelling abroad including longer stays at plants.
**Work Week:** European