Senior Associate - Production- Robot Operator
powerstatic india private
📍 sanand india🕐 22d ago🔗 workday
Job Description
The Robotic Welding Operator is responsible for setting up, operating, and monitoring automated robotic welding equipment to produce high-quality metal components. This role involves loading materials into fixtures, executing pre-programmed welding cycles, performing quality inspections, and conducting routine maintenance to ensure safe and efficient production.
**Key Responsibilities**
* **Machine Operation & Setup:**
* Load and unload raw metal parts and assemblies into automated welding fixtures.
* Call up appropriate welding programs on the robot teach pendant or control panel.
* Operate robotic welding cells (e.g., FANUC, ABB, Motoman, KUKA) in accordance with safety standards and production schedules.
* **Quality Control & Inspection:**
* Perform initial piece and ongoing visual inspections of completed welds to ensure penetration, joint integrity, and cosmetic quality.
* Measure finished parts using precision tools (calipers, micrometers, height gauges, go/no-go gauges) against engineering blueprints.
* Identify defect trends (e.g., porosity, spatter, undercut, warp) and adjust welding parameters or report issues to lead technicians/programmers.
* **Maintenance & Troubleshooting:**
* Perform daily preventive maintenance on the welding cell (clearing spatter, changing contact tips/nozzles, checking wire feed, inspecting anti-spatter fluid).
* Make minor adjustments to torch alignment, wire speed, or fixture clamping as needed.
* Document production counts, quality defects, and equipment downtime logs.
* **Safety & Workplace Standards:**
* Maintain a clean, organized work area adhering to **5S** principles.
* Strictly follow all safety guidelines, including wearing proper **PPE** (welding helmet/respirator, leather sleeves, safety glasses, steel-toe boots).
**Required Qualifications & Skills**
* **Education & Experience:**
* High school diploma or equivalent.
* 1–3 years of experience operating robotic welding equipment or automated manufacturing machinery.
* Basic knowledge of MIG (GMAW) or TIG (GTAW) welding processes.
* **Technical Skills:**
* Ability to read and interpret mechanical blueprints, engineering drawings, and welding symbols.
* Familiarity with precision measuring tools (calipers, protractors, gauges).
* Basic understanding of robotic teach pendants and PLC interface panels is a plus.
* **Physical Requirements:**
* Ability to lift up to 50 lbs unassisted on a regular basis.
* Capacity to stand, bend, stoop, and reach for extended periods (8–12 hour shifts).
* Good hand-eye coordination and manual dexterity.
**Preferred Qualifications**
* Certification from an accredited welding program or trade school (e.g., AWS certification).
* Hands-on experience with manual MIG welding for touch-up work or rework.
* Experience with specific robotic systems (FANUC, ABB, Yaskawa/Motoman).
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