Senior Engineer Maintenance

**ZEISS in India** ZEISS in India is headquartered in Bengaluru and present in the fields of Industrial Quality Solutions, Research Microscopy Solutions, Medical Technology, Vision Care and Sports & Cine Optics. ZEISS India has 3 production facilities, R&D center, Global IT services and about 40 Sales & Service offices in almost all Tier I and Tier II cities in India. With 2200+ employees and continued investments over 25 years in India, ZEISS’ success story in India is continuing at a rapid pace.  Further information at [ZEISS India](https://www.zeiss.co.in/corporate/home.html). **Key Responsibilities** **Maintenance Planning & Execution** * Lead & execute preventive, predictive, and corrective maintenance activities. * Conduct daily maintenance tier meetings and monitor maintenance KPI like MTTR,MTBF,OEE &Cost. * Analyze equipment breakdowns using Quality tools and implement corrective and preventive actions. * Prioritizing the breakdowns and accordingly attending the same. * Sound knowledge on TPM implementation and drive the TPM culture in the organization. * Able to plan and delegate the responsibilities to technicians at times and ensure results are delivered. * Review the spare parts inventory and ensure critical spare parts are defined and inventory is maintained. * Develop the trouble shooting catalogue for each of the production machines. * Drive the continual improvements for the department, also drive compete projects. * Optimization of layout for improved efficiency, cycle time of machines, using LEAN concepts. * Develop skill matrix, identify the skill gaps for team and ensure required trainings are provided. **Troubleshooting & Technical Support** * Diagnose mechanical, electrical, hydraulic, and pneumatic issues. * Lead troubleshooting activities during equipment breakdowns. * Support root cause analysis (RCA) and failure analysis& Lean Six Sigma Method. * Ensure quick restoration of equipment to minimize downtime. * Assist in installation, commissioning, and testing of new equipment. * Always meet the department KPI’s like MTTR, MTBF and PM adherence. **Team Supervision** * Direct and mentor to maintenance technicians and junior engineers. * Allocate maintenance tasks and monitor work completion. * Provide technical guidance and on-the-job training to maintenance staff. * Ensure adherence to maintenance procedures and best practices. **Safety & Compliance** * Ensure all maintenance activities comply with safety regulations and company standards. * Conduct safety inspections and risk assessments. * Ensure LOTO, safety standards including the PPE’s are followed by team. * Maintain proper maintenance documentation and reports. * Ensure compliance with statutory and environmental regulations. **Spare Parts & Inventory Management** * Oversee departmental maintenance budgets, optimize spare parts inventory, and control repair costs. * Coordinate with procurement for timely availability of spare parts and consumables. * Evaluate vendors and maintenance service providers. **Continuous Improvement** * Identify opportunities for cost reduction and efficiency improvement. * Support TPM, Lean Manufacturing, and continuous improvement initiatives. * Recommend equipment upgrades and process improvements. * Participate in energy-saving and reliability improvement projects. **Required Qualifications** * Bachelor’s degree / Diploma in, Electrical &Electtonics Engineering, or Mechatronics Engineering.   * Minimum 8 to 10 years of maintenance experience in manufacturing, industrial, or process industries. * Experience in handling maintenance planning and troubleshooting activities. **Required Skills** * Strong knowledge of industrial machinery and maintenance systems. * Expertise in preventive and predictive maintenance techniques. * Understanding of CNC Machine,PLCs, automation systems, and utility equipment. * PLC Program and troubleshooting(Simens, Delta,ABB, BECOFF). * Hands of experience MES(Manufacturing Execution System ) * Good analytical and problem-solving skills Why Why analysis,Fishbone diagram, DIMAIC * Leadership and team coordination abilities. * Familiarity with CMMS software Like SAP, Other local CMMS system, Power App. * Knowledge of safety and quality standards. **Preferred Qualifications** * Experience in TPM, Lean, Six Sigma, or Reliability Engineering. * Certification in maintenance or safety management. * Experience with SAP PM or similar maintenance systems. * Good experience in SOP, SWI, ISO documents. **Key Performance Indicators (KPIs)** * Equipment uptime and availability. * Breakdown reduction and response time. * Preventive maintenance compliance. * Maintenance cost optimization. * Safety performance and compliance. * Mean Time Between Failures (MTBF). * Mean Time To Repair (MTTR). **Working Conditions** * May require shift work and emergency breakdown support. * Work environment may include manufacturing plants, industrial facilities, or utilities. **Working Conditions.** * Experience in Power BI, Advance Excell, Power Point Preparation. * CAD 2D. * Good communication and interpersonal skills. * Knowledge of local language. Your ZEISS Recruiting Team: Jayashree V