Senior Staff Dfm Manufacturing Engineer

Boston Dynamics is adding a **Senior Staff DFM Manufacturing Engineer** to our prototype operations team. As a Senior Staff DFM Manufacturing Engineer, you will serve as the critical technical bridge between Hardware Engineering and our internal Precision Shop. This role is essential for transforming complex, next-generation robotic designs into high-precision machined components. You will own the manufacturing feedback loop, ensuring that design intent is perfectly balanced with machining capabilities to support rapid prototype iterations and low-volume production. You will leverage expert-level knowledge of machining processes, tooling, and Design for Manufacturing (DFM) to optimize part geometry for manufacturability, cost, and lead time. If you thrive in a fast-paced R&D environment where you can directly influence the physical realization of world-class robots, this is the role for you. Boston Dynamics is a world leader in mobile robots, tackling some of the toughest robotics challenges. For years, our awe-inspiring [viral videos on YouTube](https://www.youtube.com/BostonDynamics) have shown the world what remarkably capable robots can do. Now we are quickly becoming a recognized leader in automation solutions for industrial applications and warehouse logistics.   **How you will make an impact:** * DFM/DFA Collaboration: Lead DFX efforts with design engineering teams throughout product development to provide expert DFM and DFA input for machined components, ensuring they can be efficiently produced and serviced. * Technical Bridge: Serve as the primary point of contact for design engineers to interpret technical drawings and reconcile manufacturing constraints with performance requirements. * Precision Quality Control: Apply expert knowledge of GD&T to define inspection protocols and verify that machined components meet rigorous dimensional and performance standards. * Root Cause Analysis: Lead troubleshooting efforts for system and process related issues, identifying root causes and implementing corrective actions to improve yield and part quality. * Continuous Improvement: Champion Lean Manufacturing initiatives within the precision shop to reduce cycle times and enhance material flow. * Documentation: Create and maintain detailed process documentation, setup sheets, and work instructions for machinists. * Mentoring: Mentoring and coaching junior engineers and technicians on DFX, good manufacturing practices, technical documentation. **You Bring:** * Education: Bachelor’s or Master’s degree in Mechanical, Manufacturing, Industrial Engineering, or a related field, or equivalent experience. * Professional Experience: At least 10 years of relevant experience in manufacturing engineering, process development, or advanced manufacturing, specifically within a machining-intensive environment. * Machining Expertise: Expert-level understanding of precision machining capabilities (e.g., multi-axis milling, turning, grinding) and the physical constraints of various materials. * CAD Proficiency: Strong proficiency in CAD software (SolidWorks, CATIA, or similar) for fixture design and review of engineering drawings. * GD&T Mastery: Deep understanding of Geometric Dimensioning & Tolerancing (ASME Y14.5) and its application in both design for manufacturing and inspection. * Communication Skills: Proven ability to provide constructive technical feedback and influence design stakeholders across engineering, manufacturing, and leadership teams. * Problem Solving: Exceptional troubleshooting skills with a hands-on approach to resolving mechanical and process-related challenges. * Environment: Comfortable working in a fast-paced, iterative R&D setting where designs and processes evolve rapidly. * Process Control: Experience building process controls and quality systems (e.g., 8D, RCCA) to ensure build quality and alignment with performance requirements. **Nice to Have:** * Experience supporting robotics or aerospace development programs specifically within an NPI (New Product Introduction) context. * Advanced knowledge of CAM software (e.g., Hypermill, Cimatron, Esprit) and CNC programming. * Experience with additive manufacturing or rapid prototyping as a complement to traditional machining. * Familiarity with PLM systems (e.g., Arena, Enovia) for engineering change control and documentation management. * Experience with cobots and automation systems (e.g., Universal Robotics, FANUC). _We are interested in every qualified candidate who is eligible to work in the United States. However, we are not able to sponsor visas for this position._ _The salary range for this position will be clearly stated in the job posting as required by Massachusetts law. The base pay range for this position is between $135,000 - $167,000. Base pay will depend on multiple individualized factors including, but not limited to internal equity, job related knowledge, skills and experience. This range represents a good faith estimate of compensation at the time of posting._ **Boston Dynamics will never ask you to divulge your personal financial or account information as part of its recruiting process.** #LI-MD1