Service Fitter

**Pump Strip, Inspection & Assembly** * Select and transport pumps to the workstation in line with job card routing and schedules using appropriate lifting equipment (crane/forklift) * Strip pumps down to individual components using correct procedures and tools * Interpret engineering drawings, GA drawings, and specifications to determine dimensions, tolerances, and assembly requirements * Inspect all components for wear, damage, and compliance with OEM standards * Verify all stripped components against the Bill of Materials (BOM) * Compile detailed condition reports indicating wear status, repair requirements, and replacement needs * Clean, preserve, and correctly store all components for reassembly or dispatch * Liaise with Stores/Purchasing to ensure correct parts are ordered or issued * Confirm completeness of parts kits prior to assembly against BOM * Reassemble pumps in accordance with OEM standards, work instructions, and best practices * Ensure correct tolerances, fits, and clearances during assembly * Perform accurate alignment of all rotating components during assembly * Maintain detailed build records (“build book”) including all measurements, clearances, and replaced components * Conduct pressure and performance testing in accordance with test procedures and document all results * Ensure all replaced/damaged components are quarantined and handled as per client requirements * Obtain client sign-off on completed rebuild documentation where required **Machining & Conventional Lathe Operation** * Interpret technical drawings to determine machining processes, tolerances, and material requirements * Perform precision machining of pump components (shafts, sleeves, impellers, etc.) * Set up and operate conventional lathes and associated tooling * Conduct pre- and post-machining operations for weld repairs * Machine components to fine tolerances using cutting, grinding, boring, and drilling techniques * Trim impellers and balance components where required * Measure and verify dimensions using micrometers, verniers, depth gauges, telescopic gauges, and dial indicators (DTIs) * Inspect machined and fabricated components for accuracy, fit, and compliance with specifications **Fitting, Alignment & Maintenance** * Perform precision fitting of bearings including white metal, sleeve, roller, ball, and tilting pad types * Assemble and install mechanical components ensuring correct fits and tolerances * Conduct pump and motor alignment using dial indicators or laser alignment tools * Perform fault finding, diagnostics, and troubleshooting on pumps and rotating equipment * Ensure proper installation of seals, gaskets, and auxiliary components **Welding & Fabrication** * Perform welding using MIG, TIG, CO₂, and oxy-acetylene processes as required * Carry out repair welding on ferrous components, including castings * Prepare components for welding and ensure correct post-weld machining and finishing **Quality, Safety & Continuous Improvement** * Ensure all work is carried out in accordance with quality standards, procedures, and specifications * Adhere to all health and safety requirements and safe working practices * Maintain a clean, organized, and safe workshop environment * Identify opportunities for process improvement and contribute to increased efficiency and reliability * Ensure all documentation is accurate, complete, and submitted on time **General** * Comply with and enforce all KSB policies and procedures * Assist fellow employees with daily calibration functions as and when required. * Carry out all other reasonable tasks that may be delegated from time to time **EDUCATION:**  Fitter and Turner (Red seal trade tested)                                   Millwright qualifiation will be advantage **EXPERIENCE**:     5 Years Experience **REQUIREMENTS:** Strong ability to read and interpret engineering, GA, and technical drawings                                       Solid understanding of pump assembly, strip-down, and maintenance processes