Test Tech 3 - Prod Delvr

**Qualification**  * B.E. / B.Tech in **Electrical Engineering** or **Mechanical Engineering**  * Minimum **5–6 years of relevant experience** in HVAC, refrigeration, chiller testing, commissioning, troubleshooting, and performance validation  * Knowledge of:  * Air-Cooled and Water-Cooled Chillers  * AHRI Standards  * NABL Accreditation Requirements  * BEE Star Label Program  * HVAC Controls and Instrumentation  * Test Bed Operations and Calibration Management  **Work Location**  Plot No. 2, Gat No. 180P, Global Industrial Park,  Village Phulgaon, Taluka Haveli,  Pune – 412216, Maharashtra, India  Key Responsibilities – Sr. Testing Engineer / Assistant Manager – Testing  The role primarily focuses on **chiller performance testing, troubleshooting, test facility management, and AHRI/NABL/BEE compliance.**  1\. Chiller Performance Testing  * Conduct performance testing of **Air-Cooled and Water-Cooled Chillers** as per production plans and priorities.  * Verify critical performance parameters, including:  * Cooling Capacity (TR or kW)  * Power Consumption (kW)  * Input Power (kW)  * KW/TR or COP  * Analyze and validate test results.  * Ensure compliance with:  * AHRI 551/591 Standards  * AHRI 550/590 Standards  * IS 16590 Standards  * Prepare and maintain performance test records and reports.  2\. Customer & Third-Party Testing  * Independently handle customer witness tests and third-party inspections.  * Coordinate testing activities with customers and inspection agencies.  * Prepare and maintain:  * Log Sheets  * Test Reports  * Minutes of Meeting (MOM)  * Ensure timely closure of observations and customer requirements.  3\. Troubleshooting & Technical Support  * Diagnoses and resolve:  * Electrical issues  * Mechanical issues  * Refrigeration system issues  * Instrumentation-related issues  * Troubleshoot all types of chillers, including:  * Screw Chillers  * Scroll Chillers  * Centrifugal Chillers  * Perform root cause analysis (RCA) for failures.  * Support compressor overhaul, repair, and fault diagnosis activities.  * Provide technical guidance during testing and commissioning.  4\. Test Bed & Equipment Maintenance  * Maintain and troubleshoot chiller test beds and support infrastructure.  * Conduct:  * Leak testing  * Refrigerant charging  * System repair activities  * Preventive maintenance  * Monitor:  * Refrigerant pressures  * Water temperatures  * System operating conditions  * Ensure reliable operation of test facilities and equipment.  5\. HVAC & Controls Expertise  * Work on:  * HVAC systems  * Electrical systems  * DDC (Direct Digital Controls)  * Carry out:  * Installation activities  * System modifications  * Commissioning activities  * Ensure compliance with OEM specifications and safety requirements.  6\. Calibration & Certification Management  * Monitor the calibration status of all testing instruments.  * Maintain calibration of records and reports.  * Coordinate calibration activities with approved laboratories.  * Ensure compliance with:  * AHRI certification requirements  * NABL accreditation requirements  * Verify measurement accuracy and instrument traceability.  7\. AHRI/NABL Coordination  * Coordinate documentation required for:  * AHRI certification  * NABL accreditation  * Arrange:  * Witness performance tests  * Virtual performance tests  * Support AHRI/NABL audits and assessments.  * Coordinate with certification agencies and internal stakeholders.  * Ensure continuous compliance with the test facility.  8\. BEE Star Label Coordination  * Coordinate documentation required for the **BEE Star Labeling Program**.  * Prepare and maintain:  * Technical documentation  * Performance reports  * Compliance records  * Liaise with consultants and certification agencies.  * Support:  * Product registration activities  * BEE audits & Assessment requirements  * Ensure compliance with current BEE regulations and guidelines.  9\. New Product & Test Facility Development  * Participate in:  * New product validation  * Product performance testing  * Product launch activities  * Support the development of new testing methodologies.  * Supervise:  * Installation of test bed modifications  * Commissioning activities  * Infrastructure upgrades  * Recommend improvements to enhance testing capability and efficiency.  10\. Safety & Compliance  * Conduct safety audits in coordination with EHS teams.  * Ensure compliance with:  * Company safety policies   * Environmental regulations  * Identify and mitigate safety risks in test areas.  * Complete all mandatory compliance training and certifications.  11\. Continuous Learning & Software Skills  * Develop expertise in emerging chiller technologies and testing methodologies.  * Enhance skills in:  * Chiller Selection and Performance Analysis Software  * LabVIEW Data Acquisition Software  * Test Automation Systems  * Support digitalization and automation initiatives within testing operations.  * Continuously improve technical knowledge related to HVAC and refrigeration systems.  Overall, Role Summary  * Lead end-to-end performance testing of Air-Cooled and Water-Cooled Chillers.  * Drive troubleshooting, root cause analysis, and technical problem-solving.  * Manage customer witness testing and third-party inspections.  * Ensure AHRI, NABL, and BEE compliance requirements are met.  * Maintain and improve test bed infrastructure, calibration systems, and certification readiness.  * Support new product development, certification activities, and testing innovation.